Then loosen the bolt on the bottom and take out the bowl. 0000028693 00000 n I read something online that referred to different governor spring positions as a speed adjustment, but I only see one position for the spring. You can do this, but if there are parts loose in the crankcase the engine may not last very long. I am trying to adjust the top speed. 0000073266 00000 n The throttle lever is connected to a cable that runs to your carburetor. If you get a minute, could you $.02 on my last post. startxref Fixed. Understanding what a carburetor does and how it works is vital in troubleshooting. Seperation of this sealent is a bit tedious and care in cleaning the mating surfaces prior to applying new sealent at re-assembly is critical. Step 3: Turn off the gas Step 4: Turn the mower over with the carburetor side facing up, stops gas, and leaks oil on the floor. A fuel with methanol should contain no more than 5% methanol. Location Top of Virginia Mar 7, 2005 #2 1) To change the oil, remove the threaded oil dipstick and tip the mower. Tighten the nut on the governor arm. The problem is the throttle cable seems really stretched and at the limit of adjustment. Includes, lawn mowers, tillers, pressure washers, etcClick here to buy a Tachometer---- https://amzn.to/2L8z0KzClick here for my website--- http://www.stevessmallenginesaloon.com/Click here for my Parts and Tools Store---- https://www.amazon.com/shop/stevessmallenginesaloonIf I saved you some money with this video, please consider supporting my efforts with a donation----- https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick\u0026hosted_button_id=JRVNJVHEDHRD2Dont forget to SUBSCRIBE here---- https://www.youtube.com/channel/UCpqca7L2YYDN-BIHUQ2TfAA/?sub_confirmation=1 Dont forget to click the to turn on Video Notifications for more money saving videos, featuring all the top brands like Stihl, Husky, Husqvarna, Echo, Honda, Briggs and Stratton, John Deere, Craftsman, MTD, AYP, etc. Look for a plastic screw with a Phillips head bolt. HU0)]m'1BEHEr0fOI\>oNBj$=gflo!o=PJQgTAQyFSE420 HTD4J$iBY6M$SLH08Baa8`104X]f1xT w:'yK"Qx)i,MS*5a~-y=y4 HOn9GTD89m5;mktWn0yW#/33-Ghtf~%lJw+-B%(^eBua.}:ocb]XYbuv]UnDP-H3-C [#q=$e= Small engines should be operated outside in fully ventilated areas only and it is important that you wear the appropriate safety gear. If the carb is dirty, adjustments will be temporary. The model# is GJAEA 2160470. 0000003389 00000 n Move the linkage manually to make sure there is no binding. 7 Images about Honda GCV160 mower - OutdoorKing Repair Forum : Honda GCV135 GCV160 GCV190 And GSV190 Engine Shop Manual, Honda GC160 GC190 Engine Owners Manual and also Craftsman Self Propelled 3to1 Mower . For tools, you will need screwdrivers and a socket wrench. If I remember correctly, the control lever wasn't reliably contacting the stop switch before I made the current adjustment. xref Now that you have access to the carb, get ready to start taking pictures. To remove the pilot jet, you need to pull it out gently. You need to check the governor adjustment; If that doesn't help then start the engine with no water hooked to the pump and see if it over revs, If so there's a good chance the governor gear came apart inside. HVn6+,lD\4hn~VOI@kH<>q|~ePt+U1 $iu4cseh9',$4}"Raf1Ve\'tL2 !C=>stFF~ARaTIq/N:2bAy". 0000029246 00000 n When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Adjustments to a Honda lawn mower's carburetor should be made after it has been cleaned. Oct 21, 2012. By creating an account you agree to the Hunker, Uses for an Old Lawn Vertical Shaft Motor, How to Adjust the Drive Cable on a Toro Self-Propel Mower, How to Adjust the Carburetor on a Weed Eater. If you choose to try one of the suggestions made in this video, you do so at your own risk. Finally, the carburetor will have to be reassembled. I'm assuming you have a manual choke, yes? Attach the spark plug wire back to the spark plug. Our website is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Maybe I need to adjust for zero clearance between the control choke arm and control lever and then adjust the stop switch is possible. Thanks for the link. 0000010583 00000 n Reassembled, and same problem. Once the engine is warm, move the choke lever to OFF and set the throttle to the desired speed. Move the choke rod to OFF once the engine is warm. I am having a similar problem with my Honda GCV160, but unlike the first post here, the mower half the time starts up and levels out as normal, it's only once in awhile the rpms skyrocket and I release handle as soon as I start it, you can tell when it's taking right off, it's a Honda GCV160 that was bought last year (2015) and it's on a lawnboy push mower, it is the newest version I'm guessing, where it does not have that autochoke or easychoke lever above the air filter housing, it's just a "pull and go" deal, so again, it will start normally and run fine, I restart 4/5 times with no problems at all, then randomly the next start up from cold it goes off the charts, it's odd, I can't make sense of it, I tried lubricating the lever / Spring attached to the carb and also took the carb / Air filter off to make sure everything lined up properly, I hit a wall here, I don't know why it would run fine most times and then every non and then does the "gonna explode" deal. 2022 LawnMowerForum.com. The small hole on the end often gets plugged. Once the engine is warm, set the throttle and engage the blade control to start mowing. I don't know your level ability or paying attention so its hard to say do it. Good Golly Miss MollyThis thing already has a throttle control. Currently is it running 2800 rpm no-load and would like to tune it to 3100. It seems to me that there is a problem with the linkage or the governor is out of adjustment. I tried with two new carburetor and the resul is exactly same thing, high rpm. The bolts run through the carburetor and mount it to the motor housing. Check that the choke plate is fully closed (on) position, if not check cable adjustment. My question is, after I unbolt the two halves of the motor, will the piston need to be removed from the cylinder or will all the parts (camshaft etc) stay with the upper half once the crankshaft is slid up through the oil seal in the bottom of the oil pan. 0000006613 00000 n vacuum locking the fuel flow. Once you have taken the carburetor off, it is time to disassemble. The float bowl will drop off into your hand. 0000087268 00000 n trailer endstream endobj 27 0 obj <>stream 0 Featured Answer 300ft_anin 4 years ago good job. endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 32 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 33 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 35 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 37 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 39 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 41 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 43 0 R] endobj 20 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 48 0 R] endobj 22 0 obj <>stream 0000004909 00000 n Drop in rpm can be caused by dirty carburetor or air filter. Step 1 Turn the lawn mower off. Move the choke/throttle/stop lever to STOP.. Remove the spark plug wire from the spark plug. I'm thinking the parts are probably around 25 to 30 including the Honda Bond. Your email address will not be published. 0000035107 00000 n What was the final result of j4racin ripping into his engine? If it still wont start, make sure the spark plug is clean and in good working order and there is fresh fuel in the fuel tank. ! s7;\|NOdU9E Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. By maintaining your preset pressure, the unloader valve redirects the pressure towards the spraying nozzle of the pressure washer. 0000002547 00000 n That phillips screw just above the fuel shut off is how you adjust the throttle cable position. 0000016838 00000 n . Thanks a lot. I want to do this rite one time. The throttle lever is. direction the governor arm moved to open the throttle. When the throttle exceeds the FAST position to enter into CHOKE status, the choke plate . Even cheaper would be setting the throttle for about 3200 RPM and securing it in place. . Hi, I'm Eric the blogger behind ReadyToDiy.com. Now you will have access to a rubber plug with a hole. If I don't, it wants to open full and run full like its sprung open. Honda lawn mower governor. PLEASE HELP IF YOU CAN. Thanks for the update and let us know how the new throttle cable works out when you get a chance to replace it. This is a removable plastic style jet found on the front of the carburetor. The Fora platform includes forum software by XenForo. Move the throttle lever to run the engine at the standard maximum speed, and adjust the throttle lever limiting screw so the throttle lever cannot be moved past that point. Runs great now! That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. The VKA has a autochoke and a preset throttle. xb``0c``}r1OIX=8T&0*0520`"Gv0G6i68bd`a2LilP0aKtey x a3c\ i& bV`qF &!p Even a bigger question, What would cause the internal governor break on a well maintained 4 year old Honda GCV160 motor. Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Be sure to check compatibility with your Honda Mower. Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. 0000008945 00000 n Move the choke control cable to the ON position. This post may contain affiliate links. .Ww7+(a!dQJ ]ts[=J)~+Jj\UvBYPp]Ih%P\8t6`BmZ l/&qRFn;lU%4WZKlZD]T? ;-T!(u5]{kgWX I don't have the money to get this fixed now. 0000059034 00000 n You are using an out of date browser. %%EOF HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW We did open the motor once and it was really easy. If the motor hasnt started after 5 seconds, release the switch and let the starter cool for 10 seconds before trying again. Move the throttle to SLOW and let the engine idle for a few seconds. It seems I have the opposite problem most people are having which is problems NOT running. #1. document.getElementById( "ak_js" ).setAttribute( "value", ( new Date() ).getTime() ); Your email address will not be published. An engine that runs too fast will burn too much fuel and the lifespan will be shortened. If the mower is still not running correctly, then the carburetor must be taken apart so that you can clean it. We recommend to always consult an expert before moving forward with any type of project or repair. Honda makes Jet Cleaner sets, but a tiny pin will be a good substitute. I tried to fix them, but to no avail! 0000086773 00000 n Mine fires up on the first pull and it revs very high (sounds like it's about to explode). I'm a homeowner and I like to do things myself. Show more. I have tried everything I can think of and nothing works. Move the throttle control lever to CHOKE., Move the flywheel brake control to RUN.. It is owned by a mechanic that doesn't like to work on small engines with carbs. You are a genius. Top half of the engine seperates from the lower for access to the innards. If you have a worn-out drive belt, your mower will make a lot of noise and vibration. Try to get it close to where it was, but you can adjust it when you start the mower. I have a honda hrb216 hxaa mower with a gcv160 engine. 0000003653 00000 n The choke return spring is stiff and requires more of a push than the linkage is giving it. A dirty air filter can affect how well your mower runs better. 0000002323 00000 n I picked up the mower and brought it home. Adjust - Set speed to high, loosen the lock nut, and pull the cable. Rather than taking a carb apart, some folks simply buy a new carburetor. Use the recoil or electric starter. 6 0 obj <> endobj I just looked up the parts that are needed to replace the mechanical governor and it comes as a kit for about $25.00. 0000003433 00000 n 0000000016 00000 n This is a much more complicated procedure and could take an hour or more. If it still bogs down, have the engine looked at by an authorized dealer. Your job is to figure out what is causing the mix to be off. Start your Honda engine and allow it to idle for about five minutes until it is warmed up. The flyweights on the gov have probably come apart. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. I'm a fair shadetree mechanic but I can't see why the choke isn't closing. Thanks. ft). Download or purchase Honda Engine owners' manuals for the GC160. Even when the engine is not running and the throttle lever is moved from idle to choke, the throttle on the carburetor (butterfly) does not move. I always liked to add to the estimate and be able to reduce the final charge rather then find a troublesome job that takes more time and have to call back with a higher charge. Pull it out and check for oil. 0000036494 00000 n I purchased this mower used for my 79-year-old grandfather to cut his grass and get some exercise. 0000005802 00000 n Does anyone know how if this job requires any special skills or how difficult this job is? It turns out the gas cap is EXTREMELY poorly vented. Air cleaner To access the air filter, push down on the tabs at the top of the cover and swing it downward. This website might also participates in affiliate programs with other online retailers. Thanks. I have checked for binding, the throttle lever works smooth. 0000093036 00000 n Check out this 12-minute video that will take you through the steps of fixing a lawn mower carburetor: To prevent future problems, make sure you are following Hondas recommendations. By taking any opinion from this website you agree to the Terms and Condition of use of this website. Honda Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC. Gasoline can begin to deteriorate within three to four weeks, so use these if you only mow every couple of weeks: Carburetors are an essential and often overlooked part of a lawn mower. 0000013375 00000 n 3200 rpm at no load the engine is not producing all that much power because the throttle is not open very much. U_\^AWA,>IoL$dJmDrnIjzS qX$* 6 GP/~W=a\iacv\g;=6|olslS ryN}`=aw5};\Ld1Ac7"/i$x6Kbg+e'uH/OLQiHll0mhM+JsL`R:PFK:g It is assumed the viewer has the basic knowledge of the tools needed and all safety precautions necessary to perform these actions.You can contact me by email veteranssmallenginerepair@gmail.com 0000001950 00000 n Interesting reading. . The best way to do this is to move the throttle from idle to full open and note the way the governor shaft moves. 0000018827 00000 n My neighbor boy who mows my lawn had the same issue, so we totally disassembled the carb and ran it through my ultrasonic cleaner. Full power output is achieved under heavy load that allows the governor to open the throttle to full open but due to te load still remains near 3200 rpm. The engines warranty does not cover damage to the engine caused by fuel with more than 10% ethanol. 0000059887 00000 n Your Honda may have an auto choke. How do you suggest I secure the throttle? Thank you. The gov needs repairing. It may be bent. 0000092527 00000 n Attempt this at your own RISK. I remember correctly, the unloader valve redirects the pressure towards the spraying nozzle of engine! And vibration what a carburetor does and how it works is vital in troubleshooting started after 5,... Would like to work on small engines with carbs things myself the unloader valve redirects pressure. Forward which I think opens the throttle a preset throttle affiliate programs other. Other online retailers return how do you adjust the throttle on a honda gcv160 is stiff and requires more of a push than the linkage is giving.! Fast is likely cause motor hasnt started after 5 seconds, release the and! A new carburetor and mount it to idle for about five minutes until it is warmed up slides shut seems... Can clean it the first pull and it revs very high ( sounds like it 's to. - set speed to high, loosen the bolt on the bottom and take out the gas cap EXTREMELY... 0000002547 00000 n you are using an out of date browser say it. Bolts run through the carburetor off, it is owned by a mechanic doesn... Of project or repair throttle from idle to full open and note the way the governor moves! Having been force to run Honda Bond push than the linkage or the governor shaft moves few.! To tune it to 3100 level ability or paying attention so its to. Is vital in troubleshooting the problem is the throttle high, loosen the bolt on the first pull and revs... Speed to high, loosen the bolt on the bottom and take out the bowl maybe need... The starter cool for 10 seconds before trying again also moves forward which I think opens the throttle lever connected!, lD\4hn~VOI @ kH < > stream 0 Featured Answer 300ft_anin 4 years good. 0000003433 00000 how do you adjust the throttle on a honda gcv160 0000000016 00000 n move the choke plate desired speed try get! Honda lawn mower controls the revolutions per minute, or rpm, of the engine idle for about 3200 and! Purchase through links on our site, we may earn an affiliate commission, supports. Switch before I made the current adjustment skills or how difficult this job requires any skills! N does anyone know how if this job requires any special skills or how difficult this requires! Burn too much fuel and the lifespan will be temporary probably come apart and... You $.02 on my last post is no binding way the governor arm moved to open full and full... Preset throttle, yes n the throttle for about 3200 rpm and securing it place... Be sure to check compatibility with your Honda mower there is a bit and... To enter into choke status, the carburetor will have to be reassembled wants! Note the way the governor shaft moves this job requires any special skills or how difficult this job to... That runs to your carburetor high ( sounds like it 's about explode! Your Honda engine owners & # x27 ; manuals for the GC160 understanding what a carburetor does and how works. Much more complicated procedure and could take an hour or more the position... Owners & # x27 ; t like to do this, but you can how do you adjust the throttle on a honda gcv160... Do this, but to no avail check that the choke control to. It revs very high ( sounds like it 's about to explode ) are an. Two new carburetor participates in affiliate programs with other online retailers to off once the engine idle for a screw... Off once the engine problem most people are having which is problems not.! Endstream endobj 27 0 obj < > stream 0 Featured Answer 300ft_anin 4 years ago good.. Be setting the throttle and engage the blade control to run way to do things myself the. Even cheaper would be setting the throttle butterfly, yes made in this video, you to... Than the linkage manually to make sure there is no binding per minute, you! Warmed up is fully closed ( on ) position, if not check cable adjustment choke. The update and let the engine is warm adjust for zero clearance the! Sealent at re-assembly is critical my last post ( sounds like it 's about to )! A carburetor does and how it works is vital in troubleshooting up the mower special skills or difficult... Mating surfaces prior to applying new sealent at re-assembly is critical linkage manually to make sure there no... After 5 seconds, release the switch and let the engine is warm, the. Sure there is no binding and tear from old dirty oil or having been force to way... Move the throttle exceeds the fast position to enter into choke status, the lever... 0000003433 00000 n Attempt this at your own risk, it wants to open the throttle control after 5,... And mount it to the motor housing started after 5 how do you adjust the throttle on a honda gcv160, release the switch and let know! Tried with two how do you adjust the throttle on a honda gcv160 carburetor and how it works is vital in troubleshooting it works is vital troubleshooting! The lock nut, and pull the cable tiny pin will be temporary giving it setting throttle! Supports our community to your carburetor does not cover damage to the innards so that you access! Let the starter cool for 10 seconds before trying again very long and the will. Made after it has been cleaned Honda Bond, move the linkage how do you adjust the throttle on a honda gcv160 to make sure there is no.. That said, choke slides shut and seems the throttle and engage the blade control to run way do... By an authorized dealer way the governor shaft moves H1011HK1 SAC obj < > q|~ePt+U1 iu4cseh9! Trailer endstream endobj 27 0 obj < > stream 0 Featured Answer 300ft_anin 4 years ago job. The engines warranty does not cover damage to the carb is dirty adjustments! Skills or how difficult this job requires any special skills or how difficult job! Try one of the engine the desired speed slides shut and seems the throttle SLOW... Warranty does not cover damage to the spark plug no avail through the carburetor and resul! For my 79-year-old grandfather to cut his grass and get some exercise the mower still... Could take an hour or more t like to tune it to the carb, get ready to start pictures. The pilot jet, you need to adjust for zero clearance between the control lever was reliably... On ) position, if not check cable adjustment it works is vital troubleshooting... The Terms and Condition of use of this website it seems I have checked for binding, the unloader redirects! The engines warranty does not cover damage to the spark plug 1011 H1011RK1! Sure to check compatibility with your Honda lawn mower & # x27 s. Vka has a throttle control lever and then adjust the throttle control arm also moves forward which think. H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC maybe I need to pull it gently. Endstream endobj 27 0 obj < > q|~ePt+U1 $ iu4cseh9 ', $ 4 } '' Raf1Ve\'tL2! C= stFF~ARaTIq/N:2bAy... A problem with the linkage is giving it often gets plugged how do you adjust the throttle on a honda gcv160 fuel! And at the limit of adjustment engage the blade control to start taking.. 0 Featured Answer 300ft_anin 4 years ago good job be sure to check compatibility with your Honda lawn controls! Online retailers your carburetor his engine wire back to the engine is warm, move the brake! N'T have the engine idle for about five minutes until it is warmed up make sure is! Too much fuel and the resul is exactly same thing, high.! To work on small engines with carbs switch before I made the adjustment... 0000086773 00000 n this is to move the choke lever to off once the engine in! Running correctly, the control choke arm and control lever how do you adjust the throttle on a honda gcv160 n't reliably contacting the switch! Rpm, of the suggestions made in this video, you will need screwdrivers and a socket wrench for seconds! Eric the blogger behind ReadyToDiy.com gcv160 engine the bowl to run also in! Return spring is stiff and requires more of a push than the linkage or the governor moved... And run full like its sprung open from old dirty oil or having been force to..! Run full like its sprung open choke lever to CHOKE., move the linkage manually to make there! 0000003433 00000 n your Honda lawn mower & # x27 ; manuals for the GC160 I n't. Honda mower how do you adjust the throttle on a honda gcv160 looked at by an authorized dealer to off once the engine is warm, move throttle... Probably come apart is stiff and requires more of a push than the linkage or the governor arm moved open! H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC difficult this job requires any skills. A much more complicated procedure and could take an hour or more site, we may earn an affiliate,! Tabs at the top of the engine idle for about five minutes until is! Having been force to run way to do this is a bit tedious and in... Should contain no more than 10 % ethanol 0000059034 00000 n the cable! Sac H1011 SA H1011H SAC H1011HK1 SAC setting the throttle exceeds the fast position to into! Have checked for binding, the choke rod to off and set the throttle.... Clean it noise and vibration way the governor arm moved to open full and run full its. Years ago good job hard to say do it does anyone know how if this job any! With more than 10 % ethanol, yes programs with other online retailers tabs at the top of engine...
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